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Galvanic isolation

by Yee Wei Law - Sunday, 18 June 2023, 9:09 PM
 

Those who have worked with high-voltage equipment before can readily appreciate the benefits of electrical isolation.

When two devices or circuits are in communication, DC currents and AC signals typically flow freely.

In low-voltage systems, this is a safe way for two parts of the system to work.

However, when high voltage enters into one or more parts of the system, freely-flowing DC current and some AC signals can cause errors, physical damage, and/or create hazardous conditions of operation [Tex20a].

A solution to this problem is galvanic isolation:

Definition 1: Galvanic isolation

A means of preventing DC and unwanted AC currents between two parts of a system while still allowing signal and power transfer between those two parts [Tex20a].

Alternative definitions:

  • IEC’s definition is high-level: “Arrangement within equipment that permits the transfer of signals or power between two circuits without any direct electrical connection between the two.”
  • IEEE’s definition [IEE14, p. 2] takes effort to interpret: “A method of electrical isolation where neither the signal nor the common of the output of the isolator is dc-coupled to the signal or common of the input of the isolator, except for low-level leakage associated with nonideal components.”

Galvanic isolation can help 1️⃣ protect human operators from electrical shocks, 2️⃣ prevent ground loops, and 3️⃣ improve noise immunity (and thus maintain signal integrity); see Fig. 1.

Fig. 1: Sample applications of galvanic isolation.

In Fig. 1,

  • A ground loop is a potentially detrimental loop formed when two or more points in an electrical system that are nominally at ground potential are connected by a conducting path such that not all points are at the same ground potential [IEE19, p. 91].
  • For improving noise immunity, an isolator with high common-mode transient immunity (CMTI) is necessary.

    CMTI is the maximum tolerable rate of rise or fall of the common-mode voltage applied between two isolated circuits [ZB18].

Isolator devices are available in three primary technologies as shown in Fig. 2: 1️⃣ optical, 2️⃣ inductive, and 3️⃣ capacitive.

Fig. 2: Three types of galvanic isolation: optical, inductive and capacitive.

Each technology uses a different insulator material with different dielectric strengths.

  • Dielectric strength is a measurement used to describe the maximum applied electric field, in volts per meter, that a material can withstand without undergoing electrical breakdown and becoming electrically conductive [Tex20a].

Here is how the technologies compare [Sch17, Tex20a]:

Optical isolators, also called opto-isolators or optocouplers, typically use air, epoxy or mold compound as the dielectric, which has a low dielectric strength.

These isolators have high immunity to electrical and magnetic noise, but their communication rate is limited by LED switching speed.

They also suffer from LED aging issues and higher power dissipation than other types of isolators.

Inductive/magnetic isolators typically use polyimide as the dielectric, which has a moderate dielectric strength.

These isolators enjoy a long lifetime, and their passive barrier can withstand surges/spikes much higher than their continuous voltage rating.

However, their inductive coupling via magnetic fields renders them susceptible to magnetic interference. Nevertheless, some new designs manage to certifiably overcome this susceptibility in industry standard tests.

Inductive isolation is the oldest among the three technologies.

Capacitive isolators typically use SiO2 as the dielectric, which has a high dielectric strength.

These isolators have high magnetic immunity, and can support a higher bandwidth than optical isolators.

However, their usage of electric fields for data transmission renders them susceptible to electrical interference.

Power converters are typically isolated using use either transformer or coupled inductor as shown in Fig. 3.

Fig. 3: General layouts of (a) nonisolated and (b) isolated converters [Bla18, FIG. 1.1].

Besides galvanic isolation, the isolator also serve the purpose of voltage level shifting, or providing multiple outputs [Bla18, Sec. 1.1.1].

However, nonisolated converters are often preferred in applications where galvanic isolation is not a necessity, because they are less bulky, less costly, more efficient and more reliable.

Example 1

Here is an example of an isolated DC-DC converter, the 700DNC40-12-xG, from Bel Power Solutions rated at 4 KW, suitable for use in hybrid and electric vehicles:

The topic of galvanic isolation can easily occupy an entire course if we really go into the details, but please take advantage of Texas Instruments’ “Introduction to isolation” video series as well as Digi-Key Electronics’ resources [Sch17, Bak18, Pin20].

References

[Bak18] B. Baker, How to isolate high voltages in single-supply industrial robotic systems, DigiKey Electronics article, 2018. Available at https://www.digikey.com/en/articles/how-to-isolate-high-voltages-industrial-robotic-systems.
[Bla18] F. Blaabjerg (ed.), Control of Power Electronic Converters and Systems, Academic Press, 2018. https://doi.org/10.1016/C2015-0-02427-3.
[IEE14] IEEE, IEEE Standard for Rail Transit Vehicle Event Recorders, IEEE Std 1482.1-2013 (Revision of IEEE Std 1482.1-1999), 2014. https://doi.org/10.1109/IEEESTD.2014.6756929.
[IEE19] IEEE, IEEE Recommended Practice for Monitoring Electric Power Quality, IEEE Std 1159-2019 (Revision of IEEE Std 1159-2009), 2019. https://doi.org/10.1109/IEEESTD.2019.8796486.
[Pin20] A. Pini, The basics of isolation transformers and how to select and use them, DigiKey Electronics article, 2020. Available at https://www.digikey.com/en/articles/the-basics-of-isolation-transformers-and-how-to-select-and-use-them.
[Sch17] B. Schweber, How to Select the Right Galvanic Isolation Technology for IoT Sensors, Digi-Key Electronics article, 2017. Available at https://www.digikey.com/en/articles/how-select-galvanic-isolation-technology-for-iot-sensors.
[Tex20a] Texas Instruments, Introduction to isolation: What is Galvanic Isolation?, TI video library, March 2020. Available at https://www.ti.com/video/6138482962001.
[ZB18] W. Zhang and M. Begue, Common Mode Transient Immunity (CMTI) for UCC2122x Isolated Gate Drivers, Application Report SLUA909, Texas Instruments, August 2018. Available at https://www.ti.com/lit/an/slua909/slua909.pdf.